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Materials & process breadth
Materials & process breadth

Body-joining fillers, magnet wire, resistance wire and precision wire/profile inputs support application-specific requirements across joining, winding, heating and contact-element production.

Series-production focus
Series-production focus

Tight tolerances, clean surfaces, stable feeding and pay-off behaviour help reduce process variation in automated lines.

Materials, surfaces & packaging
Materials, surfaces & packaging

Defined surfaces, coatings, insulation or enamel builds and production-oriented packaging support reliable feeding, handling and series processing.

Documentation & support
Documentation & support

Datasheets, approvals, agreed documentation, traceability and qualification support can be aligned with customer requirements on request.

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BIW laser brazing for visible seams
BIW laser brazing for visible seams

Laser brazing on galvanised panels, e.g. roof seams and other visible joints in body-in-white structures.

  • Tight tolerances and low contamination help stabilise the laser brazing process
  • Supports paintable seam appearance in visible body areas
Aluminium welding for battery trays & module frames
Aluminium welding for battery trays & module frames

Aluminium MIG/TIG welding for battery trays, underbody frames, battery module frames and profile joints.

  • Reduced hot-crack sensitivity and strong fillet-weld performance
  • High flowability supports robust bead formation at corners and profile joints
Structural aluminium joints, nodes & subframes
Structural aluminium joints, nodes & subframes

Load-bearing structural joints, nodes, subframes and frame assemblies in aluminium body structures.

  • Established filler for structural aluminium joints in series production
  • Stable feeding and repeatable weld quality support TCO
Applications & bedra solutions

Applications: BIW laser brazing (visible seams), battery trays and battery module frames, structural aluminium joints, nodes and subframes.

Core solutions: bercoweld® S3, berAlweld® 4047 and berAlweld® 5356

Additional aluminium fillers on request: berAlweld® 4043, berAlweld® 5087 and berAlweld® 5183.

Documentation & approvals: EN ISO / AWS references and selected TÜV documentation are available on request.

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Windings / magnet wire
Windings / magnet wire

Enamelled wires and winding wires for winding, coil and actuator applications in automotive E/E manufacturing.

  • Defined enamel build supports critical winding applications
  • Stable pay-off behaviour helps repeatable series processing
Seat heating / resistance wire
Seat heating / resistance wire

Resistance wires for heating mats and related seat-heating elements in automotive interiors.

  • Designed for defined heat output
  • Supports series-capable processing in heating-element production
Pins & contact elements
Pins & contact elements

Precision wire and profile input materials, e.g. square and flat formats, for pins and contact elements in automotive E/E modules.

  • Tight dimensional control supports downstream forming
  • Clean surfaces help stable contact-element manufacturing

Application overview

Heating & contact element materials

Seat-heating elements plus precision wire/profile inputs for pin and contact-element manufacturing.

Windings & E/E manufacturing

Winding-related applications in actuators, relays, pumps, valves and selected e-machine components.

Body joining & brazing

Visible BIW seams and laser-brazed joints on galvanised body structures.

Structural aluminium welding

Battery trays, module frames and load-bearing aluminium joints in body structures.

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Berkenhoff GmbH (headquarters)

  • Kinzenbach plant
  • Berkenhoffstrasse 14
  • 35452 Heuchelheim
  • Germany

Berkenhoff GmbH

  • Merkenbach plant
  • Rehmühle 1
  • 35745 Herborn
  • Germany

bedra Vietnam Alloy Material Co., Ltd

  • Lot CN-06, Hoa Phu Industrial Park,
    Mai Dinh Commune,
    Hiep Hoa District, Bắc Ninh Province,
    Vietnam
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