Partnership between bedra and Makino

We have expanded our EDM wire range. The new highlights gapstar® ONE and betterbrass as well as topas® H.E.A.T. cover a wide range of applications and convince with high cutting performance.

gapstar® ONE - the new EDM high performance wire with TRIMPAC® technology

Introducing gapstar® ONE, the first wire with bedra’s TRIMPAC® technology. 
gapstar® ONE delivers unparalleled performance, up to 60% faster cutting than brass wire, while maintaining a competitive price. 
TRIMPAC® stands for Triple Impact Sheath - meaning that three major technology components are combined within one coating:
•    Thin oxidic films
•    an optimally elevated zinc content 
•    and a special surface structure
The new wire generation delivers significantly faster cutting speed than older generation wires such as cobracut, broncocut, and topas. gapstar® ONE raises your throughput up to 60% versus brass wire. When you take into account two important elements of staying competitive: wire consumption and hourly machine rate- your production cost will be lowered by more than 37%!

gapstar® ONE is available in 3 wire versions, which differ from each other only in terms of their strength and therefore also in their elongation behavior.

Discover gapstar® ONE.9 Discover gapstar® ONE.5 Discover gapstar® ONE.4

  • gapstar® ONE - the new EDM high performance wire with the bedra TRIMPAC technology. 

betterbrass - the revolution for plain brass wires

bedra combines a better continuous casting process with better heat treatment methodologies to create an unparalleled new EDM wire: betterbrass. Our engineers created a plain wire electrode comprised of a completely new alloy that delivers up to 10% faster cutting speeds than traditional brass wire.Faster eroding. Less wire consumption. Lower wire costs. This is exactly what you get with betterbrass - the revolution for plain brass wires.

This electrode utilizes innovative and efficient production processes to deliver performance never before seen in a traditional brass wire.

  • Extremely reliable performance
  • Plug-and-Play on all machine types
  • Cuts up to 10% faster than traditional brass wire

Discover betterbrass now

  • betterbrass - Faster eroding. Less wire consumption. Lower wire costsThis is exactly what you get with betterbrass - the revolution for plain brass wires.

topas® H.E.A.T. - high efficiency applied technology

  • topas® H.E.A.T. is a high speed wire designed in cooperation with Makino for U3 / U6 H.E.A.T. machines
  • New benchmark of productivity designated for various roughing applications:
    - Cutting-offff 3D printed parts
    - Diffifficult to machine alloys like nickel alloys
    - Tall mold and die parts
    - Tall machine parts
  • 90% speed increase vs. brass wire Ø 0.30 mm
  • Innovative coating technology allows for top cutting speed with reduced wire speed and hence low wire cost
  • Mechanical properties adapted for perfect auto-threading

Discover topas® H.E.A.T.

Great Teamwork

bedra and Makino are connected by a long-standing partnership. Together, we develop products that are precisely tailored to the requirements of Makino EDM machines. This means that the perfect settings can be set quickly and productivity increased. The topas H.E.A.T. was developed to achieve the best results on the Makino EDM machine. Discover unmatched cutting speed and reliability.

  • topas® H.E.A.T. is a high speed wire designed in cooperation with Makino for U3 / U6 H.E.A.T. machines

Please contact me and my team to learn more about topas H.E.A.T.

Stefan Flügge

Stefan Flügge

Global Sales Director OEM EDM

Chris Frost

Chris Frost

Sales Director EDM North America

More information:

Makino

 

Berkenhoff GmbH (headquarters)

  • Kinzenbach plant
  • Berkenhoffstrasse 14
  • 35452 Heuchelheim
  • Germany

Berkenhoff GmbH

  • Merkenbach plant
  • Rehmühle 1
  • 35745 Herborn
  • Germany

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